New Product Introduction (NPI) Engineer

Monday - Friday: 7am - 4pm

£40,000 per annum

People Solutions are currently recruiting for a New Product Introduction (NPI) Engineer to join our well-established client based in Stourbridge, WEST MIDLANDS on a full-time permanent basis.

This is a fantastic opportunity offering an amazing annual salary and room to grow and progress.

Benefits

• Site parking
• Progressive company 
• Reputable brand 
• Permanent position

Day to Day Duties

• Provide clear updates to customers and stakeholders, including weekly reports and pre-production briefings
• Coordinate cross-functional action plans between departments to support NPI and prototype activity
• Manage and document each stage of the NPI process using structured, measurable checkpoints
• Oversee sample and prototype casting processes from start to finish
• Liaise with tooling engineers, external suppliers, and technical contractors (e.g. pattern shops, scanning/measurement providers)
• Prioritise in-house development to minimise outsourcing and control costs
• Monitor quality of outgoing products and work to reduce both internal and external scrap
• Support projects aimed at yield improvement and reduction of non-value-added activities
• Review production and workflow documentation for accuracy, traceability, and effectiveness
• Ensure sound development casting methods and improve manufacturing parameters
• Document and reduce rework while identifying opportunities to lower tooling and production costs
• Identify, support, and coordinate procurement of new tools and resources for new projects
• Create weekly and monthly status reports for internal management visibility
• Champion and embed a "right first time" approach in all stages of development
• Facilitate smooth handover of new products into full-scale production
• Continuously seek and implement best practices and process improvements
• Promote lean principles and continuous improvement within NPI activities
• Support and apply casting simulation software in process development and troubleshooting
• Maintain and improve quality control systems in line with VFL standards
• Analyse and report defects, produce Pareto charts, and create timing plans to address top issues
• Act as a positive role model within the department to encourage change and improvement

Essential Skills

• Strong understanding of New Product Introduction processes and lifecycle
• Knowledge of quality tools and systems: DFMEA, PFMEA, Control Plans, PPAP, APQP
• Excellent cross-functional communication and stakeholder management
• Proven project management skills in a manufacturing or engineering environment
• Ability to interpret technical drawings, specifications, and CAD models
• Competence in using Microsoft Excel, Word, and other reporting/documentation tools
• Understanding of foundry processes, tooling, and prototype development
• Data-driven decision-making with a focus on continuous improvement
• Ability to identify and resolve quality and process issues effectively
• Familiarity with lean manufacturing and waste-reduction methodologies

Desirable Experience

• Experience with solidification simulation software (desirable)
• Experience working in a casting environment
• Knowledge of solidification and flow simulation software (e.g., MAGMASOFT, ProCAST)
• Degree or formal qualification in Mechanical, Manufacturing, or Materials Engineering
• Experience working with OEM customers and supporting customer audits
• Familiarity with ISO 9001 and other quality management systems
• Previous involvement in tooling design or rigging layout for cast components
• Understanding of machining and post-processing operations related to castings
• Experience managing prototype to production transitions
• Lean Six Sigma training or experience with Kaizen, 5S, or value stream mapping
• Strong knowledge of supply chain coordination and working with subcontractors

Training

• Industry related training provided and support throughout

Contact

• If you are ready to take on this exciting opportunity, apply today by clicking the link below

People Solutions do not charge any of their candidates any fees or request deposits at any stage of the recruitment process